TPC System online/ real-time production supervision system.
Modul (software+ hardware) system, which:
Keeps the production under online supervision continuously,
Checks, sends data and statistics to the computers,
Makes the system available to continuously monitoring of the substance flow, the supply platform and employee work time as well as the machine's current performance,
Communicates with any corporate management (ERP/ MRP) e.g.: pl. SAP/ Oracle/ Navision.
The favorable effects:
The products can be manufactured faster and cheaper,
Can decrease direct labor cost and stocks (ties up working capital )
It may reduce process time -- result is a faster customer satisfaction,
Speeds up the return of the working capital,
Increases the profit and helps in cost saving
Reducing the price,
In the price competition, it increases the advantages of the Company,
Makes checking, the organization and the management easier,
Helps to plan the manufacturing, gives a clean feedback on how to reduce expenses.
Increases the lifetime of the machines,
Reduces the repair expenses of the machines,
The exchange of tools becomes planable,
The machine adjustment and desertion time becomes planable
The production increases without investments and by that, the manufacturing will be more efficient.
Decision makers can receive accurate data for fast decision making.
Helps to reach goals to be competitive and reduces the waste product percentage
Support the optimal work flow with real time data.
The return on investment is under 3-9 months -- based on a one shift production plan and on a 6-7 %- capacity expansion.
The setup of our system depends on the number of the machines: beside 2-10 workdays, undisturbed production.
The work data can be exported to excel or other corporate management (ERP/ MRP) software.
With 4 modules (+ hardwares) collection of 4 data groups:
1.Current position of machines (detailed position times, usage time)
2.Positional warehouse register,
3.Production -- usage (material streaming-monitoring)
4.Employee work hour register (decreases unnecessary wage costs).
Immediate data processing and statistics
Reminds the employee at the warehouse when the supplies are low,
3.The system sends an automatic message for the repairman/ factory manager/ technical manager, that which machine is failed, and where, like: engine/ crankshaft/ control, feeding, tool break, etc.
4.The system sends messages to the warehouse workers or for a material handler, that a lack of material supply occurred somewhere,
5.The system sends messages if there was a tool exchange or a fine adjustment.
7.It is possible to monitor the whole producing flow on a TV screen, which can be placed near the manufacturing lines (imported production plan from the corporate management software is available)
8.Sends data about current work time of the machines, like: producing/ conversion/ machine statement/ engine trouble, etc. to any computer (owner, shopleader/ technical director).
8.The firm manager dashboard's.
Comment: The 8th option is require special technical conditions on the buyer's side, however, the system is capable to satisfy these options without modifications.